Hydrochloric acid is a colorless inorganic chemical system with the formula H2O:HCl. Hydrochloric acid has a distinctive pungent smell. It is mainly produced as a precursor to vinyl chloride for PVC. It is classified as strongly acidic and can attack the skin over a wide composition range, since the hydrogen chloride practically dissociates completely in solution.
Hydrochloric acid is the simplest chlorine-based acid system containing water. It is a solution of hydrogen chloride and water, and a variety of other chemical species, including hydronium and chloride ions. It is an important chemical reagent and industrial chemical, used primarily in the production of polyvinyl chloride for plastic. In households, diluted hydrochloric acid is often used as a descaling agent. In the food industry, hydrochloric acid is used as a food additive and in the production of gelatin. Hydrochloric acid is also used in leather processing.
Hydrochloric acid is the salt of hydronium ion, H3O+ and chloride. It is usually prepared by treating HCl with water.
However, the speciation of hydrochloric acid is more complicated than this simple equation implies. The structure of bulk water is infamously complex, and likewise, the formula H3O+ is also a gross oversimplification of the true nature of the solvated proton, H+(aq), present in hydrochloric acid. A combined IR, Raman, X-ray and neutron diffraction study of concentrated solutions of hydrochloric acid revealed that the primary form of H+(aq) in these solutions is H5O2+, which, along with the chloride anion, is hydrogen-bonded to neighboring water molecules in several different ways. (In H5O2+, the proton is sandwiched midway between two water molecules at 180°). The author suggests that H3O+ may become more important in dilute HCl solutions.
Hydrochloric acid is a strong acid, since it is completely dissociated in water. It can therefore be used to prepare salts containing the Cl– anion called chlorides.
As a strong acid, hydrogen chloride has a large Ka. Theoretical attempts to assign the pKa of hydrogen chloride have been made, with the most recent estimate being −5.9. However, it is important to distinguish between hydrogen chloride gas and hydrochloric acid. Due to the leveling effect, except when highly concentrated and behavior deviates from ideality, hydrochloric acid (aqueous HCl) is only as acidic as the strongest proton donor available in water, the aquated proton (popularly known as “hydronium ion”). When chloride salts such as NaCl are added to aqueous HCl, they have only a minor effect on pH, indicating that Cl− is a very weak conjugate base and that HCl is fully dissociated in aqueous solution. Dilute solutions of HCl have a pH close to that predicted by assuming full dissociation into hydrated H+ and Cl−.
Of the six common strong mineral acids in chemistry, hydrochloric acid is the monoprotic acid least likely to undergo an interfering oxidation-reduction reaction. It is one of the least hazardous strong acids to handle; despite its acidity, it consists of the non-reactive and non-toxic chloride ion. Intermediate-strength hydrochloric acid solutions are quite stable upon storage, maintaining their concentrations over time. These attributes, plus the fact that it is available as a pure reagent, make hydrochloric acid an excellent acidifying reagent.
Hydrochloric acid is the preferred acid in titration for determining the amount of bases. Strong acid titrants give more precise results due to a more distinct endpoint. Azeotropic, or “constant-boiling”, hydrochloric acid (roughly 20.2%) can be used as a primary standard in quantitative analysis, although its exact concentration depends on the atmospheric pressure when it is prepared.
Hydrochloric acid is frequently used in chemical analysis to prepare (“digest”) samples for analysis. Concentrated hydrochloric acid dissolves many metals and forms oxidized metal chlorides and hydrogen gas. It also reacts with basic compounds such as calcium carbonate or copper(II) oxide, forming the dissolved chlorides that can be analyzed.
Hydrochloric acid is a strong inorganic acid that is used in many industrial processes such as refining metal. The application often determines the required product quality.
One of the most important applications of hydrochloric acid is in the pickling of steel, to remove rust or iron oxide scale from iron or steel before subsequent processing, such as extrusion, rolling, galvanizing, and other techniques.Technical quality HCl at typically 18% concentration is the most commonly used pickling agent for the pickling of carbon steel grades.
The spent acid has long been reused as iron(II) chloride (also known as ferrous chloride) solutions, but high heavy-metal levels in the pickling liquor have decreased this practice.
The steel pickling industry has developed hydrochloric acid regeneration processes, such as the spray roaster or the fluidized bed HCl regeneration process, which allow the recovery of HCl from spent pickling liquor. The most common regeneration process is the pyrohydrolysis process, applying the following formula:
By recuperation of the spent acid, a closed acid loop is established.The iron(III) oxide by-product of the regeneration process is valuable, used in a variety of secondary industries.
Another major use of hydrochloric acid is in the production of organic compounds, such as vinyl chloride and dichloroethane for PVC. This is often captive use, consuming locally produced hydrochloric acid that never actually reaches the open market. Other organic compounds produced with hydrochloric acid include bisphenol A for polycarbonate, activated carbon, and ascorbic acid, as well as numerous pharmaceutical products.
Numerous products can be produced with hydrochloric acid in normal acid-base reactions, resulting in inorganic compounds. These include water treatment chemicals such as iron(III) chloride and polyaluminium chloride (PAC).
(iron(III) chloride from magnetite)
Both iron(III) chloride and PAC are used as flocculation and coagulation agents in sewage treatment, drinking water production, and paper production.
Other inorganic compounds produced with hydrochloric acid include road application salt calcium chloride, nickel(II) chloride for electroplating, and zinc chloride for the galvanizing industry and battery production.
(calcium chloride from limestone)
Hydrochloric acid can be used to regulate the acidity (pH) of solutions.
In industry demanding purity (food, pharmaceutical, drinking water), high-quality hydrochloric acid is used to control the pH of process water streams. In less-demanding industry, technical quality hydrochloric acid suffices for neutralizing waste streams and swimming pool pH control.
High-quality hydrochloric acid is used in the regeneration of ion exchange resins. Cation exchange is widely used to remove ions such as Na+ and Ca2+ from aqueous solutions, producing demineralized water. The acid is used to rinse the cations from the resins. Na+ is replaced with H+ and Ca2+ with 2 H+.
Ion exchangers and demineralized water are used in all chemical industries, drinking water production, and many food industries.
Hydrochloric acid is used for a large number of small-scale applications, such as leather processing, purification of common salt, household cleaning, and building construction. Oil production may be stimulated by injecting hydrochloric acid into the rock formation of an oil well, dissolving a portion of the rock, and creating a large-pore structure. Oil well acidizing is a common process in the North Sea oil production industry.
Hydrochloric acid has been used for dissolving calcium carbonate, i.e. such things as de-scaling kettles and for cleaning mortar off brickwork, but it is a hazardous liquid which must be used with care. When used on brickwork the reaction with the mortar only continues until the acid has all been converted, producing calcium chloride, carbon dioxide, and water:
Many chemical reactions involving hydrochloric acid are applied in the production of food, food ingredients, and food additives. Typical products include aspartame, fructose, citric acid, lysine, hydrolyzed vegetable protein as food enhancer, and in gelatin production. Food-grade (extra-pure) hydrochloric acid can be applied when needed for the final product.
Hydrochloric acid is prepared by dissolving hydrogen chloride in water. Hydrogen chloride can be generated in many ways, and thus several precursors to hydrochloric acid exist. The large-scale production of hydrochloric acid is almost always integrated with the industrial scale production of other chemicals.
Hydrochloric acid is produced in solutions up to 38% HCl (concentrated grade). Higher concentrations up to just over 40% are chemically possible, but the evaporation rate is then so high that storage and handling require extra precautions, such as pressurization and cooling. Bulk industrial-grade is therefore 30% to 35%, optimized to balance transport efficiency and product loss through evaporation. In the United States, solutions of between 20% and 32% are sold as muriatic acid. Solutions for household purposes in the US, mostly cleaning, are typically 10% to 12%, with strong recommendations to dilute before use. In the United Kingdom, where it is sold as “Spirits of Salt” for domestic cleaning, the potency is the same as the US industrial grade. In other countries, such as Italy, hydrochloric acid for domestic or industrial cleaning is sold as “Acido Muriatico”, and its concentration ranges from 5% to 32%.
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